Dekko Knitwears Ltd
 
   
       
   

FACTORY PROFILE

 
 

 

Address: Plot. I/5, I/7, I/9, I/11, I/13, Road-06, Section-7, Mirpur Industrial Area, Mirpur, Dhaka-1216

 

Basic Information

Name of the Facility (As per license)

: Dekko Knitwears Ltd.

Facility Address

Plot# I/5, I/7, I/9, I/11, I/13, Road# 06, Section# 7, Mirpur Industrial Area, Mirpur, Dhaka-1216

………………………………………………………

Zip/Postal Code

: 1216

Name of the Owner

: Reaz Uddin Al Mamoon

 

 

 

 

 

 

Factory Contact Persons

1. Name: K.M Borhanul Aziz

Designation: Deputy General Manager-Operation

Tel: +88-02-90006028, 9006747, 8013883, Ext. 260

Cell: 01730725937

E-mail: borhanulaziz@epylliongroup.com

2. Mohammed Jonayed Ahamed Jewel

Designation: Deputy General Manager-Marketing & Merchandising

Tel: +88-02-9840223, 9840231, Ext. 1225

Cell: 01713-423593

E-mail: jewel@epylliongroup.com

3. Md. Sayed Hasan

Designation: Deputy General Manager-Marketing & Merchandising

Tel: +88-02-9840223, 9840231, Ext. 1245

Cell: 01730-051883

E-mail: sayed.hasan@epylliongroup.com

4. Name: Md. Abu Eusuf

Designation: Assistant General Manager-HR, Admin & CSR

Tel: +88-02-90006028, 9006747, 8013883, Ext.197

Cell: 01713423589,

E-mail: a.eusuf@epylliongroup.com

5. Name: Md. Maruf Hassan Chowdhury

Designation: Deputy Manager-HR, Admin & CSR

Tel: +88-02-90006028, 9006747, 8013883, Ext. 121

Cell: 01730051914

E-mail: marufhr@epylliongroup.com

6. Name: Md. Nafizul Hasan

Designation: Deputy Manager – Operation

Tel: +88-02-90006028, 9006747, 8013883, Ext. 280

Cell: 01730725849

E-mail: nafiz@epylliongroup.com

Process (P)

Knitting :

Dyeing : :

Washing :

Cutting : √

Sewing :

Finishing :√

Printing :

Embroidery :

Years in Operation

: 1994

Number of Line/Table

: 12 Sewing Lines

Name of Major Buyer

: C&A, Original Marines

Monthly Production Capacity

: 420000 pcs

Full Time Doctor (Yes/No)

If yes (Reg. Number)

: No (Service provided by Part time doctor)

: A 46140

Full Time Nurse (Yes/No) If yes (Certified or Not)

: Yes

: Certified

Child Care With Wash Facility (Yes/No)

If yes (Capacity)

: Yes

: 10 Children

Dining Area (Yes/No)

If yes (Seating Capacity of Dining Area)

: Yes

: 280

First Aid Box Quantity (Pcs)

: 9 Pcs

First Aider (Person)

: 67 Persons

Any Welfare Committee/ Association Participation Committee (PC)/ Workers Welfare Committee (WWC) formed? (Yes/No)

: Yes

If yes:- Total Member: 14

Management : 07

Worker: 07

Building approval plan copy approved from RAJUK/Grihayon o Gonupurta Department (Yes/No)

: Yes

Building layout plan copy approved from Factory Inspector (Yes/No)

: Yes

Emergency Light with IPS backup

:Yes

Fire Fighter

Total : 134 Certified: 134

Fire Extinguisher (Total)

Fire Extinguisher (5/6 kg)

Fire Extinguisher (25 kg)

Total: 108

DCP: 67 CO2: 29 Foam: 02 Auto DCP: 08 Pcs

DCP: 01 CO2: 01

Numbers of Fire Equipments

Hose Cabinet : 14 Pcs Fire Alarm: 22 Pcs

Fire Hook : 13 Pcs Fire Biter : 14 Pcs

Gong Bell : 06 Pcs Stretcher : 13 Pcs

Blanket : 21 Pcs Fire Alarm Switch: 26 Pcs

Hand Gloves :20 Pair Goggles : 06 Pcs

Lock Cutter :07 Pcs Belcha : 09 Pcs

Water Drum :04 Pcs Smoke Detector : 222 Pcs

Heat Detector :06 Pcs

Drinking Water Facility (Yes/No) If yes (Capacity)

: Yes

: Always water supply by reverse osmosis method.

Number of Complain Box

: 12

Number of Toilets

Male: 23

Female : 17 Total : 40

Is there any contract workers (Yes/No)

If yes (How Many)

:Not Applicable

 

 

 

Factory Premises

 

Total Land Area

: 52609 SFT

 

Total Numbers of Buildings

: 01

 

Total Numbers of Floors

: 4-Storied(Part) 5 Storied (One Shed on Roof)

 

Centralized Fire Detection System(Y/N)

: Yes

 

Fire Hydrant System(Y/N)

: Yes

 

Water Reserve Tank

: If Yes (Capacity): Underground-62,958 Gallons/ 2,38,322 Liters (Approx.)

 

Fire Door Status(Y/N)

: Yes

 

Number of Exits (Each Floor)

: 03

 

Total Knitting Area

: N/A

 

Total Dyeing Area

: N/A

 

Total Washing Area

: N/A

 

Total ETP Area

: N/A

 

Total ETP Capacity

: N/A

 

Eye wash station for print/spot room (Y/N)

: Yes

 

Total Cutting Area

: 4796 SFT

 

Total Sewing & Quality Area

: 22990 SFT

 

Total Finishing Area

: 2881 SFT

 

Total Printing Area

: N/A

 

Total Packaging Area

: N/A

 

Total Embroidery Area

: N/A

 

Total Warehouse Area

: N/A

 

Total Store Area

: 4859 SFT

 

Finished Goods Area

: 2484 SFT

 

Needle Free Zone Area

: 2052 SFT

 

Others (If Needed)

: N/A

 

 

Working Hour & Payment System

 

Working Day Per Week

: 06 Days

 

Normal Working Hours Per Day

: 08 Hours

 

Overtime Hour

: 02 Hours

 

Lunch Break

: 01 Hour

 

Number of Operating Shift (Details)

: One, General Shift

 

Time keeping system (Manual/Punch)

: Punch System

 

Pay Slip given (Yes/No)

: Yes

 

Payment period

: 7th working day of the month

 

Hand Book Available for worker (Y/N)

: Yes

 

Minimum wages

: Tk. 5,300

 

         

 

 

 

Factories License & Certificate Status

Sl. No

License Name

Available in Factory

1

Factory License

Available

2

Trade license

Available

3

Fire license

Available

4

Import Registration Certificate

Available

5

Export Registration Certificate

Available

6

Export Promotion Bureau

Available

7

Group insurance

Available

8

Incorporation certificate

Available

9

Boiler license

Available

10

Boiler operator certificate

Available

11

Generator using license from BERC

Available

12

Acid License

Not Applicable

13

Bonded Warehouse Certificate

Not Applicable

14

Drinking water test report

Available

15

Waste Water Test Report

Not Applicable

16

VAT Clearance Certificate

Available

17

Income Tax Clearance Certificate

Available

18

Environment Clearance Certificate

Not Available

19

BGMEA/BKMEA/BTMA certificate

Available

20

Air Emission & SPM Test by DUET

Available

 

 

 

 

Manpower Status

Category

Department

Male

Female

Total

Staff

Inventory Management

01

-

01

Cutting

10

-

10

Finishing

08

-

08

HR, Admin & CSR

09

03

12

Industrial Engineering

11

02

13

Maintenance

23

03

26

Material Control

11

-

11

Operation

04

-

04

Planning

01

-

01

Quality Assurance

31

-

31

Sewing

35

02

37

Total Staff

144

10

154

Worker

Cutting

86

04

90

Finishing

61

26

87

HR, Admin & CSR

38

24

62

Industrial Engineering

01

-

01

Material Control

22

-

22

Operation

01

-

01

Quality Assurance

59

32

91

Sewing

173

324

497

Total Worker

441

410

851

Total Manpower(Staff + Worker)

585

420

1005

 

DKL Floors at A Glance

 

Ground Floor:

1. Finishing Section

2. Finished Goods Warehouse

3. Security Section & Fire Detection Control Panel

4. HR, Admin & CSR Department

5. Inspection Room-01

6. Inspection Room-02

7. Inspection Room-03

8. Child Care Room

9. Medical Room

10. Material Control Department

11. Accessories Store Room

12. Utility Room

13. Fire Pump Room

 

1st Floor:

1. Sewing & Quality Assurance

2. Operation Manager Room

3. Production Recorder Room

4. Industrial Engineering Department

5. Idle Machine Area

6. Needle Issue Room

7. IT Server Room

8. Spot Removing Room

 

2nd Floor:

1. Sewing & Quality Assurance

2. Quality Assurance Department

3. Maintenance Room

4. Maintenance Manager Room

5. Idle Machine Area

6. Needle Issue Room

7. Spot Removing Room

 

3rd Floor:

1. Cutting Section

2. Fabrics & Cut Panel Store

3. Cutting In-charge Office Room

4. Operation Head Office Room

 

Rooftop:

1. Dining

2. Maintenance Workshop

3. Male prayer Room

4. Female Prayer Room

5. Mini Canteen

 

Machinery List

S/L

NAME OF MACHINE

TOTAL QTY

1

Lock Stitch Auto (1-Needle)

168

2

Lock Stitch Manual (1-Needle)

24

3

Lock Stitch Vertical Trimmer

20

4

Lock Stitch (2-Needle)

4

5

Chain Stitch (1- Needle)

30

6

Chain Stitch (2- Needle)

4

7

Over Lock (3-Thread)

8

8

Over Lock (4-Thread)

100

9

Over Lock (5-Thread)

0

10

Over Lock (6-Thread)

21

11

Over Lock (Thread Less)

10

12

Blind Stitch (OL)

0

13

Cylinder Bed Normal (FL)

13

14

Cylinder Bed Small (FL)

21

15

Cylinder Bed Auto Trimmer

15

16

Flat Bed (FL)

43

17

Flat Lock Auto Hemming (FL)

21

18

Feed of the Arm (FOA)

5

19

Kansai Special (MNCS)

4

20

Kansai Back Tape

5

21

Cycle Stitch

1

22

Kansai Pico ting

5

23

Button Hole

7

24

Button Stitch

15

25

Bar Tack

10

26

Snap Button

12

27

Rib Cutter

6

28

Lace Pico ting

0

29

Thread Trimmer

0

30

Fusing

2

Total

574

 

 

 

Factory Status on the Basis of Compliance

 

 

Name of the buyer/Third party/Authorized organization

 

Audit name

Audit Type

Status

Expired date

Remarks

C&A

Social

Follow-up

“A”

3rd September 2018

 

SEDEX

Social

Initial

Approved

8th October 2018

 

 

 

 

 

 

 

 

 

 

 

 

Factory Status on the Basis of ACCORD

 

 

 

Name of the buyer/Third party/Authorized organization

 

Audit name

Audit Number

Status

Expired date

Remarks

Accord

Fire Safety

Initial

Green

NA

 

 

Electrical

Initial

 

NA

 

 

Fire

Initial

 

NA

 

 

 

 

 

 

 

 

 

Environmental Status of the Year- 2016

 

Sl

Aspect

Scope

Total Consumption/ Emission

Remarks

 

1.

 

 

Energy Use

Electricity (REB + Generated) (KW)

692336

 

Diesel (Ltr)

310

 

Electricity per Pcs of Production (KW/Pcs)

0.135

 

 

 

2.

 

 

Greenhouse Gas

GHG Emission (REB+Gas+Diesel) (Ton)

398.16

 

Carbon Emission per Pcs of Production (g/pcs)

77.41

 

Carbon Emission per Person of Total Workforce (kg/person/day)

1.21

 

 

 

3.

 

 

Water Use

Utility Water (m3)

1046.5

 

Domestic Water (m3)

12808.5

 

Water Use Per Pcs of Production (Ltr/Pcs)

2.69

 

Water Use Per Person (Ltr/Person)

26.12

 

 

4.

 

 

Waste Generation

 

Non-Hazardous Waste Disposal (KG)

208853

 

Hazardous Waste Disposal (KG)

1681.02

 

Waste Disposal per Pcs of Production (g/Pcs)

40.93

 

 

 
   

 
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