Epyllion Fabrics Limited
 
   
         
   

FACTORY PROFILE

 
   

Factory Name:

Epyllion Fabrics Limited

 
 

Address:

Jangaliapara (Bangla Bazar), Bhawal Mirzapur, Gazipur-1703

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic Information

Name of the Facility (As per license)

: Epyllion Fabrics Limited

Facility Address

Jangaliapara (Bangla Bazar), Bhawal Mirzapur, Gazipur-1703

Zip Code

: 1703

Name of the Owner

: Mr. Reaz Uddin Al-Mamoon

 

 

 

 

 

 

 

Factory Contact Persons

1. Name: Syed Sayeed Munir

Designation: C.O.O

Tel:

Cell: 01713004971

E-mail: gmsayeed@epylliongroup.com

2. Name: Mr. M.A Hashem

Designation: DGM (HR, Admin & CSR)

Tel:

Cell: 01713423585

E-mail: hashem@epylliongroup.com

3. Name: Mohammad Jonayed Ahmed Jewel

Designation: DGM (Marketing &

Merchandising Department)

Tel:

Cell:01713423593

E-mail: jewel@epylliongroup.com

 

4. Name: Md. Sayed Hasan

Designation: DGM (Marketing &

Merchandising Department)

Tel:

Cell: 01730051883

E-mail: sayed.hasan@epylliongroup.com

 

Process (P)

Knitting

Dyeing

Finishing

Yarn Dyeing

 

 

 

Years in Operation

: March-2006

Number of Line/Table

:

Name of major buyer

: C&A, M&S, Celio, G-Star, H&M, Originals Marines, Next & s.Oliver

Monthly Production Capacity

: 800 Ton

Full Time Doctor (Yes/No)

If yes (Registration Number)

: Yes

: A-70566

Full Time Nurse (Yes/No)

If yes (Certified or Not)

: Yes

: Yes

Child Care With Wash Facility (Yes/No)

If yes (Capacity)

: Yes

:

Dining Area (Yes/No)

If yes (Seating Capacity of Dining Area)

: Yes

: 378

First Aid Box Quantity (Pcs)

: 12 (Pcs)

First Aider (Person)

: 62

Any Welfare Committee/Association Workers Participation Committee (WPC)/ Workers Welfare Committee (WWC) formed? (Yes/No)

: We have Pc Committee.

If yes:- Total Member: 18

Management : 9

Worker: 9

Building approval plan copy approved from RAJUK/Grihayon o Gonupurta Department (Yes/No)

: Yes

Building layout plan copy approved from Factory Inspector (Yes/No)

: Yes

Emergency Light with IPS backup

: Yes

Fire Fighter

Total : 300 Certified: 270

Fire Extinguisher (Total)

Fire Extinguisher (3 kg)

Fire Extinguisher (5/6 kg)

Fire Extinguisher (50 kg)

Fire Extinguisher (25kg)

Total: 794

ABC: 31 CO2: 65 Foam:10kg(71)pcs

ABC: 317 CO2: 295 Foam:00

ABC: 04 CO2: 01 Foam:00

ABC: 06 CO2: 03 Foam :01

Numbers of Fire Equipments

Hose reel/Pipe: 65 Fire Alarm: 58

Fire Hook: 22 Fire Beater: 22

Bell: 00 Stretcher: 10

Gas Musk: 60 Blanket: 44

Hand Gloves: 85Pairs Goggles:

Lock Cutter: 20 Belcha: 22

Water Dram: 97 Water Bucket:108

Smoke Detector: 723

Drinking Water Facility (Yes/No)

If yes (Capacity)

: yes

: We have (7) water cooler Machine for EFL

Number of Complain Box

: 08

Number of Toilets (EFL+YD)

Total : 21+36 = 57 (Male-55, Female-02)

Is there any contract workers (Yes/No)

If yes (How Many)

: No

:

 

 

Factory Premises

 

Total Land Area

:

 

Total Factory Area

: 577940.64 sft

 

Total Numbers of Buildings

: Building 2 + shed 1

 

Centralized fire detection system (Y/N)

: Yes

 

Fire hydrant system (Y/N)

: Yes

 

Water reserve tank (Y/N)

: Yes 3,20,000 liter

 

Fire door status (Y/N)

: Yes

 

Number of Exits

: 15

 

Total Knitting capacity

: 900 ton per Month.

 

Total Dyeing Capacity

: 800 ton Per Month.

 

Total Washing Capacity

:N/A

 

Eye wash station for Dyeing & Chemical Store (Y/N)

: Yes

 

Total ETP Capacity

: 275m3 per hour

 

Others (If Needed)

:

Working Hour & Payment System

 

Working Day Per Week

: 6 day

 

Normal Working Hour Per Day

: 8 hours

 

Overtime Hour

: 2 Hours (if applicable)

 

Lunch Break

: 1hour

 

Number of Operating Shift (Details)

: 3 shift

 

Time keeping system (Manual/Punch)

: Punch

 

Pay Slip given (Yes/No)

: Yes

 

Payment period

: 7 working day of next month

 

Hand book available for worker (Y/N)

: No

 

Minimum wages

: TK 5300

 

         

 

Factories License & Certificate Statues

Sl NO

License Name

Available in factory

 

1

Factory License

Yes

 

2

Trade license

Yes

 

3

Fire license

Yes

 

4

Import Registration Certificate

Yes

 

5

Export Registration Certificate

Yes

 

6

Export Promotion Buru

 

 

7

Group insurance

Yes

 

8

Incorporation certificate

 

 

9

Boiler license

Yes

 

10

Boiler License

Yes

 

11

Boiler operator certificate

Yes

 

12

Generator using license from BERC

 

 

13

Acid license

Yes

 

14

Bonded warehouse certificate

Yes

 

15

Drinking water test report

Yes

 

16

Waste water test report

Yes

 

17

VAT Clearance Certificate

 

 

18

Income Tax Clearance Certificate

Yes

 

19

Environment Clearness Certificate

Yes

 

20

BGMEA/BKMEA/BTMA certificate

Yes

 

 

 

 

 

 

 

 

 

 

Manpower Status

Sl No

Category/Section

Worker

Staff

Total

01

Batch Preparation

62

10

72

02

Finishing

189

20

209

03

Knitting

209

41

350

04

Dyeing

116

21

137

05

Operation

18

13

31

06

Lab

00

20

20

07

Quality

225

50

275

08

Maintenance

89

21

110

09

Store

260

78

338

10

Audit

00

03

3

11

Industrial Engineering

00

04

04

12

Finance & Accounts

00

01

01

13

HR, Admin & CSR

118

21

139

14

IT

00

03

03

15

PMC

00

14

14

16

Inventory Management

00

4

04

17

Supply Chain

0

02

02

18

Research &Development

00

08

08

19

Yarn Dyeing

221

57

278

Total

 

 

1998

 

Machinery List

S/L

NAME OF MACHINE

TOTAL QTY

1.

Knitting (Circular ,Flat, Auto Stripe, Jacquard)

141

2.

Overhead Cleaner Machine

00

3.

Dyeing Machine

30

4.

Finishing Machine ( With Brush)

19

5.

Weight Balance Machine

09

6.

Sewing Machine

08

7.

Final Inspection Machine

01

8.

ETP2 ( New ) ( Biological old)

02

9.

Air Turning

02

10.

Cargo Lift

 

01

11

Humidification Plan

 

01

12

Light Cabinet (CAC-20)

07

13

Grey Inspection

08

14

Utility Machine

56

15

Photo copy Machine

01

16

Lab Machine

31

17

Laminating Machine

01

18

ETP Lab Machine

15

 

Yarn Dyeing Information:

 

Section

Model

Origin

Max Loading Capacity

No Of M/Cs

Remarks

Dyeing

1xiCone Type 550 (60 kg)

Thies, Germany

56

1

3500 kg per day yarn dyeing & 1000 kg per day yarn printing

1xiCone Type 700 (100 kg)

Thies, Germany

98

1

1xiCone Type 850 (140 kg)

Thies, Germany

139

1

1xiCone Type 1100 (270 kg)

Thies, Germany

265

1

1xiCone Type 1300 (390 kg)

Thies, Germany

377

1

1xiCone Type 1600 (620 kg)

Thies, Germany

600

1

1x eco-bloc quattro type 1/265/3 (4.8 kg)

Thies, Germany

4.65

1

1x eco-bloc quattro type 2/265/4 (12.8 kg)

Thies, Germany

6

2

1x eco-bloc quattro type 3/265/7 (30 kg)

Thies, Germany

10

3

1x eco-bloc quattro type 2/265/8 (30 kg)

Thies, Germany

12

2

Machine for polychromatic dyeing of yarn

ANTEX-Biella, Italy

-

1

Winding

High speed precision cross-wound package winder type TWX-W fastflex tm

SSM, Switzerland

30 Head

1

Avg prod 250-350 kg/day depends on count & no of samples.

High performance precision cross wound package winder model PS6 plus-W DIGICONE r preciflex tm

SSM, Switzerland

60 Head

3

Avg prod 4300 kg/day depends on count

Random winder model CW8-W classic wind tm 3 CW8-W with 80 spindles each.

SSM, Switzerland

80 Head

3

Avg prod 4000 kg/day depends on count

High performance automatic sewing thread cone winder model TK2-20CT "Thread King 2"

SSM, Switzerland

20 Head

1

Avg prod 5000 cone/day

High performance precision cross wound package winder model PW3-W DIGICONE r fastflex tm

SSM, Switzerland

36 Head

1

Avg prod 180-350 kg/day depends on count

Precission assembly winder, single or double sided model TW2-D DIGICONE preciflex tm

SSM, Switzerland

12 Head

1

Avg prod 400-500 kg/day depends on count

Brand New DX321G Two for One Twister

Zhejiang Dongxing Textile Machinery Co Ltd, CHINA

180 Head

1

Avg prod 195-280 kg/day depends on count & T.P.I

Hydro

Hydro extractor

STALAM, ITALY

36 Head

1

Avg prod 7500 kg/day

Dryer

RF Dryer

STALAM, ITALY

105 KW

1

Avg prod 4500-5000 kg/day

Certification and Membership Status:

Name of the Certificate and Membership

Status

Rating

Expired date

Remarks

SEDEX

Active

NA

17th June 2018

 

 

 

Factory Status on the Basis of Compliance:

 

Name of the buyer/Third party/Authorized organization

Audit name

Audit Type

Status

Expired date

Remarks

C&A

Social

Follow-up

“B”

1st September 2018

 

H&M

HIGG - Social

 

Score : 226

31st December 2017

 

HIGG – Environment

 

Score : 22

31st December 2017

 

 

 

Environmental Status of the Year- 2016 (Textile Division)

 

Sl

Aspect

Scope

Total Consumption/ Emission

Remarks

 

1.

 

Energy Use

Electricity (REB + Generated) (KW)

18067173

 

Gas (m3)

13686306

 

Diesel (Ltr)

4383493

 

 

2.

 

Greenhouse Gas

GHG Emission (REB+Gas+Diesel) (Ton)

38661.351

 

Carbon Emission per kg Fabric Production (kg/kg Fabric)

3.78

 

 

3.

 

Waste Water/ Effluent

Waste Water Generation (Inlet) (m3)

992342

 

Waste Water Treatment (Outlet) (m3)

997335

 

Waste Water Generation Per Kg Fabric Production (ltr/per kg Fabric)

96.96

 

 

4.

 

 

Waste Generation

 

Non-Hazardous Waste Disposal (Ton)

2897.93

 

Hazardous Waste Disposal (Ton)

100.91

 

Waste Disposal per kg Fabric Production (kg/kg Fabric)

0.29

 

 
   

 
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